Packaging Systems Optimization
 
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Package and Process Redesign Saves Nearly a Million Dollars for Baked Goods Manufacturer

 

Packaging Performance Challenge:

A baked goods manufacturer wanted to achieve higher performance from their packaging system without higher costs. What they got was a packaging solution and more.
 

Innovative Packaging Solution:

The Georgia-Pacific packaging experts found a solution that uncovered system-wide opportunities for packaging automation, package redesign and improved workflow logistics including:

bullet Convert Auto-lock bottom case to RSC and optimize board grade
bullet Redesign divider to vertical "H"
bullet Eliminate headspace
bullet Automate case forming process
bullet Adopt column stack/cross tie combination
 

PSO™ Performance Results:

Saved  $798,000

bullet Improved packaging system strength
bullet Increased packaging performance strength
bullet Reduced labor costs
bullet Greater load stability -- eliminated overhang and misalignment
 
 
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